Legacy of Power. Future of Performance.

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HS BALBIR WEBSITE
  • Home
  • About Us
  • Our Services
  • Capabilites
  • OEM Support
  • Work Gallery
  • Contact Us

🔧 CAPABILITIES

Engineering Strength. Technical Depth. Proven Execution.

⚙️ What We Are Equipped To Handle

We provide comprehensive repair, rewinding, and restoration solutions for industrial electric motors and rotating equipment. Our workshop, tools, and technical expertise allow us to handle both routine and critical breakdown jobs with precision.

Capacity Range:

From small industrial motors to heavy-duty plant equipment, we are equipped to manage complete overhauls.

Quality Control & Testing Procedures

Every motor serviced at our facility undergoes systematic inspection and testing. Our process ensures performance, efficiency, and operational safety before delivery.

Customer Satisfaction Guarantee

We are committed to providing our customers with the highest level of service and satisfaction. If you're not fully satisfied with our repair services, we'll work with you until you are.

🛠 Core Technical Capabilities

Motor/ Alternator Repair & Rewinding

Motor/ Alternator Repair & Rewinding

Motor/ Alternator Repair & Rewinding

  • Complete stator rewinding
  • Coil manufacturing
  • Insulation replacement
  • HT/LT rewinding jobs
  • Class insulation upgrades
  • Rotor and stator repairs
  • Insulation and electrical restoration

Mechanical Repairs

Motor/ Alternator Repair & Rewinding

Motor/ Alternator Repair & Rewinding

  • Bearing replacement
  • Shaft repair & machining
  • Housing and end shield repair
  • Alignment correction

📊 Advanced Services

🚚 Field & Support Capabilities

🚚 Field & Support Capabilities

  • Dynamic Balancing
    Reduces vibration and increases motor life.
     
  • Vibration Analysis
    Identifies faults before major breakdowns.
     
  • Performance Testing
    Ensures motor efficiency and reliability before delivery.


  • VPI Service for Motor & Alternator Winding Vacuum Pressure Impregnation (VPI) process enhances insulation strength, improves winding life, and provides better protection against moisture, dust, and electrical stress.

🚚 Field & Support Capabilities

🚚 Field & Support Capabilities

🚚 Field & Support Capabilities


  • Pick-up and delivery of motors
  • On-site inspection support
  • Emergency breakdown services
     

We understand downtime costs money — fast response is part of our capability.

🏭 WORKSHOP & ENGINEERING FACILITIES

Our facility is fully equipped to handle heavy-duty industrial motor and alternator repairs with precision tools, testing systems, and specialized machinery required for HT/LT rotating equipment.

🏗 Heavy Handling & Mechanical Infrastructure

  • 20 Ton Electric Overhead Travelling Crane for safe handling of large motors and rotors
  • 200 Ton Vertical Hydraulic Press for rotor shaft and stator body removal/fixing
  • Hydraulic jacks and special jigs for bearing, pulley, shaft, and core removal/fitting
  • Motor-generating welding set – 300 Amps capacity
  • Gas brazing and soldering setup
  • Compressor for cleaning, varnishing, and spray painting

🔥 Coil Manufacturing & Rewinding Facility

  • Complete HT Coil Manufacturing Facility with thermosetting insulation under controlled pressure and temperature
  • Diamond pulled coils manufacturing for HT/LT machines
  • Motorized coil making machine for alternator field winding
  • Facility for manufacturing rotating main field coils of large turbo alternators with solid core, laminated copper, and B-stage insulation
  • 2 Baking Ovens for varnish and resin curing at controlled temperature
  • Pedestal shearing machine for slot wedges and copper sheet cutting

⚖️ Balancing & Vibration Control

  • 3 Ton Fully Computerized Dynamic Balancing Machine with 0.5 micron accuracy
     
  • On-site dynamic balancing facility with digital RPM, velocity, and acceleration output
     
  • Vibration Analyzer & Digital Vibrometer for machine health monitoring

⚡ Testing & Electrical Diagnostic Systems

We ensure every machine is tested for electrical reliability and performance before delivery.


  • Alternator run test bed
  • Armature short circuit test facility for DC motors
  • 3-Phase 100 Amp Variac (0–415V) with digital monitoring panel
  • 10 Amp single-phase Variac (0–250V)
  • 350 Amp heating transformer for rotor and stator strip heating

Insulation & Electrical Testing Equipment:


  • Surge Comparison Tester 10kV / 660 Amp (for inter-turn short detection) 
  • High Voltage Testers – 26kV & 5kV
  • Tan Delta Tester for HT machines
  • Polarization Index (PI) Tester
  • Digital Megger – 500V / 1kV / 2.5kV / 5kV
  • Micro-ohm & milli-ohm meters

📏 Precision Measurement Instruments

  • Digital Tachometer (RPM measurement)
  • Feeler gauges for air gap measurement
  • Vernier calipers, micrometers, dial gauges
  • Digital & analog AC/DC current and voltage meters
  • Torque wrenches, grinders, drilling machines, and general precision tools

💪 What This Means for Our Clients

Our facility strength allows us to:


✔ Handle large and heavy industrial machines safely

✔ Manufacture and rewind HT coils in-house

✔ Perform advanced electrical diagnostics

✔ Deliver precise balancing and vibration control

✔ Ensure reliable testing before equipment dispatch


Our infrastructure supports professional-grade repairs — not temporary fixes.

Enquiry - Call Now
  • Home
  • About Us
  • Our Services
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H.S. BALBIR & BROS. PVT. LTD.

DELHI - LUDHIANA - BHIWADI

 

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